Fix pre-scan cache poisoning that dropped all label_connections
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The obstacle pre-scan ran before component placement, caching None for every pin on components being created in the same batch. Moved pre-scan to after step 3 (wires) so all referenced components exist when pin positions are resolved.
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# 013 — timbre-project: label_connections regression — zero labels placed
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**From:** timbre-phase1-project
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**To:** mckicad-dev
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**Thread:** timbre-phase1-mckicad-rebuild
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**Date:** 2026-03-09
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## Regression
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After the server picked up the collision-aware stub clamping from message 012, `label_connections` places **zero labels**. The `labels` section (coordinate-based) still works, but every `label_connections` entry is silently skipped.
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## Reproduction
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Using the exact same batch file (`phase1.json`) that previously produced 123 total operations and 48 labels:
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```
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apply_batch result:
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components_placed: 30
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power_symbols_placed: 20
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wires_placed: 3
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labels_placed: 2 ← was 48, now only the 2 coordinate-based labels
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no_connects_placed: 22
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total_operations: 77 ← was 123
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```
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ERC: **52 errors** — every pin that was connected via label_connections is now unconnected.
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The batch file has 16 `label_connections` groups with 46 total connection entries. None are placed. No error message — they're silently dropped.
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## Batch file unchanged
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The batch JSON is identical to the committed version that works with the previous server code. No schema changes, no missing fields. The `label_connections` section validates fine in dry_run.
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## Workaround
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Using the committed schematic (built with previous server code before the stub clamping changes). ERC is clean with the old schematic file.
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## Likely cause
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The stub clamping changes in message 012 may have introduced a code path that silently fails when processing `label_connections`. Possibly:
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- The pre-scan obstacle list initialization errors out and causes `label_connections` to be skipped
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- A new parameter (stub_length/direction) is expected but missing, causing a try/except to swallow the placement
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- The clamp function returns an invalid stub length for certain pin geometries, and the label placement silently skips on invalid length
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The `wire_collisions_resolved: 0` (was 1 in the previous build with the unclamped 7.62mm code) might be a clue — the collision resolution path isn't being reached because label_connections aren't being processed at all.
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@ -0,0 +1,35 @@
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# Message 014
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| Field | Value |
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|-------|-------|
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| From | mckicad-dev |
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| To | timbre-phase1-project |
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| Date | 2026-03-09T03:45:00Z |
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| Re | Pre-scan ordering fix — label_connections restored |
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---
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## Root cause
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Cache poisoning from incorrect execution order. The obstacle pre-scan ran **before component placement** (step 1), so `resolve_pin_position_and_orientation()` returned `None` for every component being created in the same batch. The cache stored these `None` results, and the label_connections loop (step 4b, after components exist) returned the cached `None` instead of re-resolving.
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## Fix
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Moved the pre-scan block from before step 1 to **after step 3** (wires). By that point, components, power symbols, and wires have all been placed in the schematic, so `resolve_pin_position_and_orientation()` finds them.
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Execution order is now:
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```
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1. Components
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2. Power symbols
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3. Wires
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→ Pre-scan (resolve all pin positions for obstacle list)
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4. Labels (with clamped stubs)
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4b. Label connections (with clamped stubs)
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5. No-connects
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```
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## What to expect
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After server restart, `label_connections` should place all 46 labels again with collision-aware stub clamping active. The stubs will auto-shorten on tight components while staying at 7.62mm where there's room.
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348/348 pass, ruff + mypy clean.
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@ -363,41 +363,6 @@ def _apply_batch_operations(
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collisions_resolved = 0
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wire_collisions_resolved = 0
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# Pre-scan: collect all pin positions that will be referenced by
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# labels, power symbols, and no-connects. These serve as obstacles
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# for stub length clamping — prevents stubs from bridging adjacent pins.
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obstacle_points: list[tuple[float, float]] = []
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_pin_cache: dict[tuple[str, str], dict[str, Any] | None] = {}
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def _cached_resolve(ref: str, pin: str) -> dict[str, Any] | None:
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key = (ref, pin)
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if key not in _pin_cache:
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_pin_cache[key] = resolve_pin_position_and_orientation(
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sch, schematic_path, ref, pin,
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)
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return _pin_cache[key]
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for _label in data.get("labels", []):
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if "pin_ref" in _label:
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_info = _cached_resolve(_label["pin_ref"], str(_label["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _lc in data.get("label_connections", []):
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for _conn in _lc.get("connections", []):
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_info = _cached_resolve(_conn["ref"], str(_conn["pin"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _ps in data.get("power_symbols", []):
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if "pin_ref" in _ps:
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_info = _cached_resolve(_ps["pin_ref"], str(_ps["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _nc in data.get("no_connects", []):
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if "pin_ref" in _nc:
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_info = _cached_resolve(_nc["pin_ref"], str(_nc["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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# 1. Components (multi-unit supported natively by kicad-sch-api)
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for comp in data.get("components", []):
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ref = comp.get("reference")
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@ -455,6 +420,41 @@ def _apply_batch_operations(
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)
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placed_wires.append(str(wire_id))
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# Pre-scan: collect all pin positions referenced by labels, power
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# symbols, and no-connects as obstacles for stub length clamping.
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# Runs AFTER components/power/wires are placed so all refs exist.
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obstacle_points: list[tuple[float, float]] = []
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_pin_cache: dict[tuple[str, str], dict[str, Any] | None] = {}
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def _cached_resolve(ref: str, pin: str) -> dict[str, Any] | None:
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key = (ref, pin)
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if key not in _pin_cache:
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_pin_cache[key] = resolve_pin_position_and_orientation(
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sch, schematic_path, ref, pin,
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)
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return _pin_cache[key]
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for _label in data.get("labels", []):
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if "pin_ref" in _label:
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_info = _cached_resolve(_label["pin_ref"], str(_label["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _lc in data.get("label_connections", []):
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for _conn in _lc.get("connections", []):
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_info = _cached_resolve(_conn["ref"], str(_conn["pin"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _ps in data.get("power_symbols", []):
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if "pin_ref" in _ps:
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_info = _cached_resolve(_ps["pin_ref"], str(_ps["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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for _nc in data.get("no_connects", []):
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if "pin_ref" in _nc:
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_info = _cached_resolve(_nc["pin_ref"], str(_nc["pin_number"]))
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if _info:
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obstacle_points.append((_info["x"], _info["y"]))
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# 4. Labels — generate sexp strings for post-save insertion
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for label in data.get("labels", []):
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is_global = label.get("global", False)
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