bench/drc_check.sh: route a KiCad board and judge it with DRC at every severity

Copies the board (stripping its tracks unless --keep), exports the DSN
through mckicad, routes, applies the session and runs DRC with zones
refilled, counting hole problems whatever their severity. FREEROUTE and
MCK choose the builds under test.
This commit is contained in:
2026-09-30 10:54:12 -06:00
parent 7a42230f36
commit 8a33dc4576
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#!/usr/bin/env bash
# Route one KiCad board with freeroute and judge the result with KiCad's DRC.
#
# bench/drc_check.sh [--keep] <board.kicad_pcb> <out-dir> [freeroute args...]
#
# Copies the board (and its .kicad_pro) into <out-dir>, strips its tracks and
# vias unless --keep is given (then they reach the router as fixed wiring),
# exports the DSN through mckicad, routes, applies the session, and runs DRC
# with zones refilled at every severity. Prints one line: time, copper added,
# shorts, opens, hole problems (whatever severity the board gives them) and
# the other errors. The source board is never touched.
#
# FREEROUTE (default: this checkout's .venv/bin/freeroute) and MCK (default
# ~/claude/mckicad) pick the builds to judge.
set -euo pipefail
keep=0
if [[ "${1:-}" == "--keep" ]]; then keep=1; shift; fi
src="$1"; out="$2"; shift 2
here="$(cd "$(dirname "$0")/.." && pwd)"
FREEROUTE="${FREEROUTE:-$here/.venv/bin/freeroute}"
MCK="${MCK:-$HOME/claude/mckicad}"
rm -rf "$out"; mkdir -p "$out"
cp "${src%.kicad_pcb}.kicad_pro" "$out/board.kicad_pro" 2>/dev/null || true
if [[ $keep == 1 ]]; then
cp "$src" "$out/board.kicad_pcb"
else
(cd "$MCK" && uv run --no-sync python - "$src" "$out/board.kicad_pcb" <<'EOF'
import sys
from mckicad.utils.sexp_tree import parse
text = open(sys.argv[1]).read()
spans = sorted((c.span for c in parse(text).children if c.tag in ("segment", "arc", "via")), reverse=True)
for a, b in spans:
text = text[:a] + text[b:]
open(sys.argv[2], "w").write(text)
EOF
)
fi
(cd "$MCK" && uv run --no-sync python -c "
from mckicad.utils.freerouting import FreeRoutingEngine
assert FreeRoutingEngine().export_dsn_from_kicad('$out/board.kicad_pcb', '$out/board.dsn', {})") \
>/dev/null 2>&1 || { echo "$out: DSN export failed"; exit 1; }
start=$(date +%s.%N)
"$FREEROUTE" "$out/board.dsn" -do "$out/board.ses" "$@" >"$out/route.log" 2>&1 || true
secs=$(python3 -c "print(round($(date +%s.%N)-$start,1))")
[[ -s "$out/board.ses" ]] || { echo "$out: no session ($(tail -1 "$out/route.log"))"; exit 1; }
(cd "$MCK" && uv run --no-sync python -c "
from mckicad.utils.ses_apply import apply_ses_to_board as a
r = a('$out/board.kicad_pcb', '$out/board.ses', '$out/board.kicad_pcb')
print(r['segments_added'], r['vias_added'])" 2>/dev/null) >"$out/apply.txt"
kicad-cli pcb drc --refill-zones --format json --severity-all \
-o "$out/drc.json" "$out/board.kicad_pcb" >/dev/null 2>&1 || true
python3 - "$out" "$secs" <<'EOF'
import collections, json, sys
out, secs = sys.argv[1:]
seg, via = open(f"{out}/apply.txt").read().split()
d = json.load(open(f"{out}/drc.json"))
errors = collections.Counter(v["type"] for v in d["violations"] if v.get("severity") == "error")
other = collections.Counter(v["type"] for v in d["violations"] if v.get("severity") != "error")
holes = {k: errors.pop(k, 0) + other.get(k, 0) for k in ("holes_co_located", "hole_to_hole")}
print(f"{out}: {secs}s {seg} seg {via} via shorts {errors.pop('shorting_items', 0)} "
f"opens {len(d.get('unconnected_items', []))} holes {holes} errors {dict(errors)}")
EOF