Model pads and vias as KiCad places them
Measured against KiCad's own pads on the TerraHawk rc4 power stage: - Back-side parts kept their pads on F.Cu (32 pads). Mirror the copper layer for a back-side part. - Pad outlines were copied unrotated (29 pads on rotated parts). Place the outline through the same chain as the pin: pin rotation, back-side mirror, part rotation. Oval pads, a path with a width, came out as a zero-height sliver; pad them out by the aperture. - Multi-shape padstacks used the first shape; use the largest. - Footprint-level keepouts were parsed but never placed. KiCad exports a mounting hole's plated ring that way, so the router could not see it. - Vias were sized like a trace (0.25 mm square for a 0.6 mm via), and every remaining short and clearance error was a via. Read the size from the DSN's via padstack and use it in all three engines; the grid engine now reserves the cells a via's copper reaches. With these the exact and room engines route that board with no shorts, clearance or other DRC errors. Pins now carry their component reference.
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@@ -63,11 +63,20 @@ def test_pin_count_matches_placement(dsn, board):
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def test_obstacle_count_matches_keepouts(dsn, board):
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# each keepout expands to one obstacle per applicable layer; with no keepouts
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# in this fixture the count is zero
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assert len(board.get_obstacle_areas()) >= len(dsn.keepouts)
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# Board-level keepouts plus every placed instance of a footprint-level one.
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# This fixture has none of the first and six plated mounting holes, whose
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# copper KiCad exports as a keepout on each layer.
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images = {img.name: img for img in dsn.images}
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placed = 0
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for placement in dsn.placements:
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image = images.get(placement.lib_name)
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if image is None:
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continue
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per_part = len(image.keepouts) + len(image.via_keepouts) + len(image.wire_keepouts)
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placed += per_part * sum(p.x is not None for p in placement.places)
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assert len(dsn.keepouts) == 0
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assert board.get_obstacle_areas() == []
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assert placed == 12
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assert len(board.get_obstacle_areas()) == placed
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# --- per-item invariants ----------------------------------------------------
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