On the TerraHawk rc4 power stage every engine misread the board's rule areas:
- A no-track ring along the board edge arrives as one keyhole polygon, and
keepout polygons were wrapped in a single convex tile, so the ring became
the whole board. Split keepout polygons into convex pieces instead.
- The grid engine rasterized an area by its overall bounding box, which for
that ring is again the whole board; it routed nothing. Rasterize per tile.
- "Keep router off" rule areas arrive as wire_keepout, which the reader did
not know, so tracks ran through them (172 DRC items_not_allowed). Read it
at board and image level. For now it blocks vias too, which is stricter
than KiCad and cannot create a violation.
- place_keepout only restricts part placement; stop treating it as copper.
The oracle now runs the JAR headless; it was opening FreeRouting's GUI on
the desktop for every oracle test.
A bounding-box spatial hash (broad phase) with exact IntBox-intersection
narrow phase, replacing the exact router's occupancy grid. Supports
insert/remove-owner and overlap/region queries, a clearance_conflict test
(strict 2-D overlap of the clearance-expanded box, so tiles exactly a
clearance apart are allowed), and has_violation for the whole-board DRC
check. Tiles are tagged routed vs static so pad-vs-pad spacing in the
source design is not counted as a routing violation.
Ports the data model of the board Item hierarchy (Item base, Pin,
ObstacleArea/ConductionArea, Via, Trace) and BasicBoard (layers, nets,
clearance, bounding box, items with query helpers), then build_board:
the load-bearing integration that constructs a BasicBoard from a parsed
DsnBoard.
build_board maps layers -> LayerStructure, resolution -> transform,
default clearance rule -> ClearanceMatrix, nets -> Nets plus a
(component,pin)->net map, padstacks x placement -> Pin items, and
keepouts -> ObstacleArea items. Rectangle pads become exact IntBoxes,
convex polygon pads exact Simplexes, circle pads their bounding box
(documented approximation); every pad is centred on its pin location so
it contains that location by construction. Trace/Via are router-produced
and lightweight here (an imported unrouted board has none).
Validated on a real KiCad export (kicad_routable.dsn): layer/net/pin
counts match the parsed DSN, every pin's pad shape contains its origin,
every pin reports a valid net, and pin locations lie in the board
bounding box. An oracle-gated test cross-checks that every net the
reference FreeRouting JAR routes exists on the constructed board.
Ports the foundational board classes: Unit (mil/inch/mm/um with
micrometer scaling), Layer/LayerStructure (the layer stack with name and
signal-layer lookups), CoordinateTransform (DSN<->board scaling by the
resolution), Net/Nets (connectivity keyed by (name, subnet) and a board-
unique net number), and ClearanceMatrix (class x class spacing with a
reserved null class and a default class).
The per-layer axis of ClearanceMatrix is simplified to a single value per
class pair (DSN default clearance rules are layer-independent for the
boards we build); the router phase can add the layer dimension.
Unit-tested: unit scaling/parsing, layer lookups, transform round-trip,
net registration/lookup, and clearance default/append/symmetry.
rsp2k