Commit Graph
17 Commits
Author SHA1 Message Date
rsp2k 09c58ea630 --negotiate: PathFinder rounds on the empty board before routing
Every connection is routed N times on the empty board, where routes may
share cells at a price that doubles each round for every other net on a
cell, and a cell that stays shared gains history. The real routing then
pays that history on free cells, so the first routes stop taking the space
later routes (a fine-pitch part's escapes) have no way round. Off by
default.

The old history term never steered: it only accrued at rip-up fights,
after the first routes had claimed the contested space, and routed
connections are never revisited in later passes.
2026-10-03 14:45:59 -06:00
rsp2k 714fa873ae Keep hole-to-hole spacing between every two vias, one net's included
Every pin of a supply drops its own via to the plane, and nothing kept
two of them apart: the flight controller came back with 199 co-located
holes and 109 hole-to-hole errors, nearly all VDD_3V3 and GND. A via now
keeps its drill plus --hole-to-hole (default 0.25 mm, KiCad's) from
every via centre, fixed ones included, except an own-net via at the same
cell, which it reuses; such a via is written once, and none is written
on top of a via already on the board.
2026-09-28 21:52:52 -06:00
rsp2k 4a844e8cd7 Route wider net classes at their width, falling back where they don't fit
The grid is laid out for the default width; a wider trace also needs the
cells its extra half width reaches to be free, and claims a wider halo.
A connection that does not fit at its class width (typically at a
fine-pitch pin) is routed at the default instead and reported. A net is
written at its class width when all of its connections went in at it,
and the exact check verifies it at that width; nets that shove or the
diagonal pass reshaped go out at the default.
2026-09-28 21:16:40 -06:00
rsp2k a2e108bc51 Rollback on by default; --no-rollback keeps every rip-up
Over 8 net orders it left 25 to 30 fewer connections unrouted on the
dense sense boards and 16 to 18 fewer on two PCBench boards, and was
never clearly worse. KiCad DRC on the sense harness: 41 opens to 28.
2026-09-28 16:17:28 -06:00
rsp2k 3462089e09 --rollback: undo a rip-up that leaves fewer connections routed
The connections a rip-up route crosses are rerouted at once in free
space. If that leaves fewer connections routed than before, the new
route comes out and every displaced connection goes back on its old
path, with its rip count as it was. Even trades are kept.
2026-09-28 14:54:29 -06:00
rsp2k f1d0f8df70 Pin access: --access-cost, vias in pads inside wire keepouts, exact stub checks
--access-cost C makes a route pay C to pass where it would close another
pin's way out (its end cells, the via it may need there, and the
clearance around both) while that pin still has connections to route.

A pin inside a wire keepout can only leave by a via; its stub to the
cell centre was track inside the keepout, which the exact check refused.
The via now goes on the pin itself. Pin stubs are also checked exactly
against wire keepouts, as the exact engine will check them.

bench/diagnose.py reports what each refused connection collided with.
2026-09-28 09:15:11 -06:00
rsp2k 01ca108831 --promote-failures: reroute with the connections that failed moved first
Each round routes every connection that has failed so far ahead of the
rest, which keep their order. The promoted set only grows, so two groups
cannot take turns failing; the best round is kept.
2026-09-27 22:34:06 -06:00
rsp2k 0f5dacbd88 --orders: route several connection orders in parallel, keep the best
The default order is always one of the candidates, so the result is
never worse than a plain run; ties go to the earlier candidate.
2026-09-27 22:14:59 -06:00
rsp2k 76c3af94b8 --seed: shuffle the order connections are routed in
The router is deterministic, but its result depends heavily on which
connection routes first. A seed shuffles that order reproducibly, so a
change can be judged over several orders instead of the one it happened
to get.
2026-09-27 15:04:35 -06:00
rsp2k cdb3c7b568 Say which connections were not routed
freeroute exited 0 and said nothing when it dropped connections, which
cost real diagnosis time: on rc4 two simple two-pin nets came back with no
copper and no explanation. The grid now records each connection it could
not route, the exact check adds each it rejects, and the CLI lists them on
stderr (the SES is still written; the exit code stays 0, as the JAR's).

A connection whose ends both sit in one zone of its net is listed apart,
as left to the zone fill: freeroute does not route through a zone it
cannot trust to be solid, but KiCad's fill often joins those pads anyway.
2026-09-27 12:34:20 -06:00
rsp2k c49c79604d Exact engine defaults to --grid-resolution 2
Resolution 2 reaches 0.5 mm pitch pins and cut unconnected items on both
rc4 boards; since lazy via checks it costs about 2x in time, not 4x.
The grid engine keeps 1, the old grid exactly.
2026-09-27 12:00:19 -06:00
rsp2k 67c6c205f1 Tighter A* estimate on the orthogonal track, and --heuristic-weight
The grid search estimated the remaining distance as a straight line even
when only orthogonal steps exist; Manhattan is the tighter estimate those
moves admit and still never overestimates. --heuristic-weight W (default
1) makes it weighted A*: routes at most W times the shortest (tested).
2026-09-27 10:55:15 -06:00
rsp2k 8929fd367e Finer routing grid: --grid-resolution K with trace halos
A cell was exactly one trace plus its clearance, so a trace owning its cell
was the whole clearance model, and the 0.4 mm grid could not reach most
pins of a 0.5 mm pitch package: between two 0.3 mm pads a trace's centre
has a legal band only 0.15 mm wide. Resolution K makes cells K times
finer and has every trace claim a halo, the cells whose centre is nearer
than trace + clearance to one of its own, released again on rip-up.

K = 1 has an empty halo and is the old grid exactly (tested). On a 0.5 mm
row, K = 4 gets every pin out where K = 1 gets two. On the rc4 boards, K = 2
cuts the sense board's opens from 66 to 41 (JAR: 32) and the power board's
to 7 (JAR: 12), still with no DRC errors from freeroute's own copper.
2026-09-27 07:59:05 -06:00
rsp2k c1df284147 Route to the real board outline, per connection, and out of fine-pitch pins
- The exact engine verified copper per net and dropped a whole net on any
  conflict: a 25-pin +3V3 net lost every connection to one bad segment.
  Verify and accept per ratsnest connection instead.
- Pad and keepout cells were rounded outward, blocking cells up to half a
  step clear of the copper; 62 of the 64 pins of a 0.5 mm pitch LQFP could
  not start a route. Block only cells whose centre is inside the clearance
  zone, and let a net walk along inside its own pad, which adds no copper.
- Routing was bounded by the outline's bounding box, so tracks cut across
  rounded corners. Keep the DSN boundary as a polygon; the grid blocks cells
  too close to it (scanline plus per-edge, precomputed for vias) and the
  exact and room engines reject copper that is.
- --edge-clearance MM sets copper-to-edge clearance, e.g. KiCad's
  min_copper_edge_clearance, which the DSN does not carry. Default 0.

On the TerraHawk rc4 power stage the exact engine now matches the
FreeRouting JAR: same open count, no DRC errors, with a 0.5 mm edge rule.
2026-09-27 07:26:32 -06:00
rsp2k bf868b7b05 Harden packaging for a public release
Add the GPLv3 text (the package declared the licence but never shipped it),
a py.typed marker, and an sdist include/exclude allowlist so the distribution
carries only src/, docs/, README, LICENSE and pyproject. reference/ is a clone
of the GPL FreeRouting Java tree kept purely as a porting reference and must
never be redistributed inside this package; tests, caches and build output are
excluded too.

Switch to the PEP 639 SPDX licence expression with license-files, widen the
classifiers, and add an -o alias for -do. Rewrite the README around the engine
matrix: what each track and pass actually does, and what this is not (no
FreeRouting density parity on dense boards, and --diagonal is a recovery and
shortening pass, not a diagonal-native search).
2026-07-13 18:17:13 -06:00
rsp2k 758ba1fbe3 Expose the exact and room engines in the CLI
The grid MVP was the only track reachable from the command line, so the
continuous room engine, channel packing, shove, and 45-degree routing were
unusable by anything shelling out to freeroute.

Add --engine {grid,exact,room} (default grid, unchanged behaviour) plus
--pack / --shove / --diagonal, and honour -mp on the tracks that implement
rip-up passes. Not every engine supports every pass; ENGINE_OPTIONS is the
matrix and an unsupported combination exits 2 with a message naming the
engines that do support the flag, rather than silently no-opping.
2026-07-13 18:15:02 -06:00
rsp2k f01c44d807 Implement the freeroute CLI (DSN in, SES out, JAR-flag-compatible)
The pyproject declared a freeroute script but freeroute.cli was missing, so the
entry point was broken. Add it: reads a Specctra .dsn, routes (rip-up on by
default), writes SES. Accepts FreeRouting-compatible -de/-do flags so it can be
dropped in wherever 'java -jar freerouting.jar' was called.
2026-07-12 13:44:41 -06:00