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rpmroute/bench/drc_check.sh
T
rsp2k 8a33dc4576 bench/drc_check.sh: route a KiCad board and judge it with DRC at every severity
Copies the board (stripping its tracks unless --keep), exports the DSN
through mckicad, routes, applies the session and runs DRC with zones
refilled, counting hole problems whatever their severity. FREEROUTE and
MCK choose the builds under test.
2026-09-30 10:54:12 -06:00

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#!/usr/bin/env bash
# Route one KiCad board with freeroute and judge the result with KiCad's DRC.
#
# bench/drc_check.sh [--keep] <board.kicad_pcb> <out-dir> [freeroute args...]
#
# Copies the board (and its .kicad_pro) into <out-dir>, strips its tracks and
# vias unless --keep is given (then they reach the router as fixed wiring),
# exports the DSN through mckicad, routes, applies the session, and runs DRC
# with zones refilled at every severity. Prints one line: time, copper added,
# shorts, opens, hole problems (whatever severity the board gives them) and
# the other errors. The source board is never touched.
#
# FREEROUTE (default: this checkout's .venv/bin/freeroute) and MCK (default
# ~/claude/mckicad) pick the builds to judge.
set -euo pipefail
keep=0
if [[ "${1:-}" == "--keep" ]]; then keep=1; shift; fi
src="$1"; out="$2"; shift 2
here="$(cd "$(dirname "$0")/.." && pwd)"
FREEROUTE="${FREEROUTE:-$here/.venv/bin/freeroute}"
MCK="${MCK:-$HOME/claude/mckicad}"
rm -rf "$out"; mkdir -p "$out"
cp "${src%.kicad_pcb}.kicad_pro" "$out/board.kicad_pro" 2>/dev/null || true
if [[ $keep == 1 ]]; then
cp "$src" "$out/board.kicad_pcb"
else
(cd "$MCK" && uv run --no-sync python - "$src" "$out/board.kicad_pcb" <<'EOF'
import sys
from mckicad.utils.sexp_tree import parse
text = open(sys.argv[1]).read()
spans = sorted((c.span for c in parse(text).children if c.tag in ("segment", "arc", "via")), reverse=True)
for a, b in spans:
text = text[:a] + text[b:]
open(sys.argv[2], "w").write(text)
EOF
)
fi
(cd "$MCK" && uv run --no-sync python -c "
from mckicad.utils.freerouting import FreeRoutingEngine
assert FreeRoutingEngine().export_dsn_from_kicad('$out/board.kicad_pcb', '$out/board.dsn', {})") \
>/dev/null 2>&1 || { echo "$out: DSN export failed"; exit 1; }
start=$(date +%s.%N)
"$FREEROUTE" "$out/board.dsn" -do "$out/board.ses" "$@" >"$out/route.log" 2>&1 || true
secs=$(python3 -c "print(round($(date +%s.%N)-$start,1))")
[[ -s "$out/board.ses" ]] || { echo "$out: no session ($(tail -1 "$out/route.log"))"; exit 1; }
(cd "$MCK" && uv run --no-sync python -c "
from mckicad.utils.ses_apply import apply_ses_to_board as a
r = a('$out/board.kicad_pcb', '$out/board.ses', '$out/board.kicad_pcb')
print(r['segments_added'], r['vias_added'])" 2>/dev/null) >"$out/apply.txt"
kicad-cli pcb drc --refill-zones --format json --severity-all \
-o "$out/drc.json" "$out/board.kicad_pcb" >/dev/null 2>&1 || true
python3 - "$out" "$secs" <<'EOF'
import collections, json, sys
out, secs = sys.argv[1:]
seg, via = open(f"{out}/apply.txt").read().split()
d = json.load(open(f"{out}/drc.json"))
errors = collections.Counter(v["type"] for v in d["violations"] if v.get("severity") == "error")
other = collections.Counter(v["type"] for v in d["violations"] if v.get("severity") != "error")
holes = {k: errors.pop(k, 0) + other.get(k, 0) for k in ("holes_co_located", "hole_to_hole")}
print(f"{out}: {secs}s {seg} seg {via} via shorts {errors.pop('shorting_items', 0)} "
f"opens {len(d.get('unconnected_items', []))} holes {holes} errors {dict(errors)}")
EOF