Write each plane via once in the exact engine's output too
The exact engine rebuilds its output from each connection's own vias, so connections sharing a plane via each wrote a copy: th-eda's flight controller had 71 spots carrying 2 to 4 vias of one net. Vias are now written once per net and spot, and never on a via already on the board.
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@@ -31,7 +31,7 @@ from dataclasses import dataclass, field
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import math
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from freeroute.board.board import BasicBoard
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from freeroute.board.items import Pin
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from freeroute.board.items import Pin, Via
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from freeroute.board.search_tree import ShapeSearchTree, TreeShape
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from freeroute.geometry import (
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IntBox,
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@@ -178,6 +178,11 @@ def route_board_exact(
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via_layers = frozenset(signal_layers)
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accepted: dict[int, _Accepted] = {}
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fixed_vias = {
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(item.net_nos[0], item.location)
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for item in board.get_items()
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if isinstance(item, Via) and item.fixed and item.net_nos
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}
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# Verify connection by connection, so one conflicting segment of a
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# 25-pin supply net costs that one connection, not the whole net.
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@@ -207,7 +212,11 @@ def route_board_exact(
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if acc is None:
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acc = accepted[net_no] = _Accepted(wires=[], vias=[])
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acc.wires.extend(wires)
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acc.vias.extend(vias)
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# connections of one net that end on the same plane cell share its
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# via: write it once, and never on top of a via already on the board
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acc.vias.extend(
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v for v in dict.fromkeys(vias) if v not in acc.vias and (net_no, v) not in fixed_vias
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)
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for box, box_layers in boxes:
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oid = next(owner)
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tree.insert(TreeShape(oid, net_no, box_layers, box, routed=True))
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@@ -34,3 +34,23 @@ def test_a_nets_own_vias_keep_hole_to_hole_spacing():
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need = (300 + 250) * scale # drill + 0.25 mm, centre to centre
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for a, b in itertools.combinations(vias, 2):
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assert math.hypot(a.x - b.x, a.y - b.y) >= need, f"vias at {a} and {b} too close"
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def test_connections_sharing_a_plane_via_write_it_once():
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# eight GND pads 0.4 mm apart: the hole spacing makes several of them
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# end on the same plane via, which must come out once, not once each
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pads = " ".join(f"(place G{i} {9000 + 400 * i} -10000 front 0)" for i in range(8))
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pins = " ".join(f"G{i}-1" for i in range(8))
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dsn = parse_dsn(
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_DSN.replace(
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"(place G1 9000 -10000 front 0) (place G2 9500 -10000 front 0)\n"
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" (place G3 10000 -10000 front 0) (place G4 10500 -10000 front 0)",
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pads,
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)
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.replace("(pins G1-1 G2-1 G3-1 G4-1)", f"(pins {pins})")
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.replace("(rect F.Cu -150 -300 150 300)", "(rect F.Cu -125 -300 125 300)")
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)
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exact, _scale, _ = route_dsn_board_exact(dsn, resolution=2)
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vias = exact.result.vias[1]
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assert len(vias) < 8, "no via is shared, so this board no longer tests sharing"
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assert len(set(vias)) == len(vias), "a shared via written more than once"
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